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Consumer Information

How Cabinets Are Made

How are kitchen and bath cabinets made? Until you started shopping around for cabinets, you probably didn’t realize there are various methods for building cabinets and several material options. Most people come to us with a picture and say, “This is what I like”. While this is perfectly fine, we still like to provide some education on the different ways cabinets are made and the materials we use.

As a consumer, it’s always a good idea to know how cabinets are made. Research the construction techniques and see the quality of well-designed cabinetry before you purchase.

There are distinct choices you need to make. Here, we review them one by one to help you choose the right cabinets for your home.

Learn a few basic terms about cabinetry, a few essential things to know include;

  • Materials used
  • Construction techniques
  • Build methods

These are the three main factors that will ultimately determine the look and the quality of your cabinets.

Even if you’re not the type of person who’s inclined to ponder- how things are put together – it’s still helpful to understand the basic parts and how cabinetry is constructed. This will help you better understand the different levels of cabinet quality and what you can expect to receive at each cost level.

Materials – What Are Your Cabinets Made Of?

There are several material options for cabinets. You should know the difference between solid wood, MDF, Plywood, and particleboard.  Let’s start by having a basic understanding of these materials.

Solid wood – As the term implies, it’s solid, homogeneous wood, all the way through. The only variation might be boards or panels that are several pieces of solid wood joined together.

Plywood – is an engineered wood product, but one that’s probably most familiar to people. It’s made up of thin wood “plies” or layers of wood that are glued together in a sandwich form. Usually, plies are oriented at varying angles to each other to increase the board or panel’s rigidity and stability.

Medium-density fiberboard (MDF) – another engineered wood product that’s made up of wood fibers. The fibers are combined with an adhesive under pressure to form boards and panels. MDF has a finer grain than particleboard and is denser and heavier.

Particleboard – Is an engineered wood product that’s made from wood chips and particles that are combined with an adhesive and fused into boards and panels.

Melamine – is a plastic-based sheet material similar to laminate that is applied to the exterior of cabinets. The substrate beneath the melamine is typically medium-density fiberboard, particleboard, or plywood.

Another essential point to remember about wood is its origin. If it’s important to you that your products are made in the USA, ask your designer whether they are domestic or imported. Other countries don’t have the same regulations as the US regarding the engineering of their wood products.

Sustainable products for cabinet making

Construction Techniques – How Are Cabinets Made?

There are different ways to join cabinet boxes, frames, and drawers. While there is no wrong way to build cabinets, there are various methods for constructing them. The process used will determine the product’s integrity and the time and labor required. Here are the most popular methods used today.

Mortise and tenon – another form of joinery, this method uses a square “post” protruding from one end of a piece of wood that fits into a square hole or cutout in the mating piece. This type of joinery might be used to fasten the pieces of a cabinet’s face frame together.

Doweled joint – this joinery technique uses round wood dowels (pegs) that are pressed and/or glued halfway into holes drilled into one piece of wood. The protruding part of the dowel is then fitted into holes drilled into the mating piece of wood. This method is another way to join the sides of drawers or cabinet boxes together.

Dado – a groove cut into a board or panel that the edge of another board/panel can fit into. A good example is the sides and back of a cabinet drawer that are dadoed to accept the edges of the drawer bottom. It’s a stronger way to ‘capture’ the drawer bottom than gluing or nailing its edges to the side panels.

Putting Together The Materials and Construction

The materials and construction details of your cabinets are not always as visible as the doors and drawers, but they significantly affect their durability and cost. The overall quality of kitchen cabinets is closely linked to their construction, meaning how they’re put together and the materials they’re made from. Let’s combine the two when evaluating the different components of the cabinets.

Cabinet boxes – Can be made from high-quality material, such as ¾” maple plywood, to a low-quality material such as particle board, and many options in between. This is one of the main factors affecting the overall price of your cabinetry.

Cabinet Frames – The front face is usually made of solid wood.

Drawer boxes-   The quality of material used, as well as the way the boxes are joined together, will affect the sturdiness of the drawer. For example, a dovetailed drawer will be stronger than a drawer using butt joints and screws. You will also have a choice of slides, ranging from standard to full-extension with soft-close features.

Build Methods – What Determines The Overall Look and Style Of Your Cabinets?

The construction style of your cabinetry determines how your doors and drawers fit and the overall look of the cabinet face. Regardless of the style you choose, you can rest assured you will receive the same superior construction quality we deliver time after time. Cabinetry is divided into three major categories by method.

  • Inset
  • Overlay
  • Frameless

Inset – The Inset Difference

The inset door is named for its placement within the cabinet frame. The door is designed and constructed to exact measurements so it nests within the frame and opens and closes properly.

Overlay –  The Most Common

The standard overlay cabinet is typically the most popular. The face frame of a standard cabinet door overlays from 1/2″ up to 1 ½” with varying gaps between doors and drawers.

Frameless –  The Advantage of Frameless Cabinets

A frameless cabinet is a cabinet style popular in Europe for decades, but it wasn’t introduced in the United States until relatively recently.  Doors typically cover the entire cavity and box, known as a full-overlay.  Because they don’t require a frame, frameless cabinets offer full access, maximizing space.  Cabinets and drawers are slightly larger than those constructed with face frames.  Frameless cabinets have a more modern look.  If you are purchasing new cabinetry for your home, you owe it to yourself to look into the benefits of frameless cabinetry.

Other Things To Consider

There are several style options to consider for kitchen cabinets. The door style and finishes will define the overall look more than anything. Which cabinet style is right for your home? It depends significantly on your house’s overall architectural style and your taste.

Other decisions that will need to be considered include:

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